Date:June 1-3, 2023
Booth number: 231
Address:Javits Convention Center, New York City, USA
Aerospace Wujiang is a very professional and state-own supercritical CO2 fluid ectraction(SCFE) equipment manufacturer with rich design, manufacturer, installation, commissioning, etc. experience. We have provided more than 100 sets industrial size and big amount pilot size SCFE devices home and abroad. In order to provide more service, Aerospace Wujiang built a national class supercritical lab. Our turnkey service is not only for device but also for extraction parameters research.
Tradematt (Henan) Industry Co., Ltd. is Aerospace Wujiang's Representative office in Central China handling the overseas business.As a supplier of high quality materials and equipment with our own production basis, we have built a global sales network, which covers West Europe, Middle East, North America, Southeast Asia, etc.
Supercritical CO2 extraction technology is the most advance, green and environment friendly extraction and separation technology
It uses special dissolve performance of supercritical CO2 fluid which under critical pressure(7.38MPa)and critical temperature(31℃)to extract separate and purify
Supercritical CO2 extraction equipment is high pressure device which can let CO2 change between gas state, liquid state and supercritical state to achieve extraction, separation process needs.
It can extract and separate product by changing pressure, temperature and flow. The whole process is automatic controlled
The supercritical CO2 extraction equipment is composed of CO2 supply system, extraction and separation system, CO2 circulation system, clean system, co-solvent system, cold water circulation system, hot water circulation system, steel platform, control system, tail gas recovery system, and so on.
Device Model:Three extractors and two separators, the volume of extractor from 1L to 5000L ;
Pressure : 0-1000bar;
Temperature:10~80℃;
Control: Computer automatic control, precision of pressure±0.1MPa,precision of temperature ±1 ℃
The tenth Academy of CASIC promotes and accelerates application process of supercritical CO2 technology in the world. we have sold to Euro, Africa, Asia, etc country and place, more than 100 sets industrial size.
1. Strong technology research ability
We built national class supercritical fluid extraction technology research center. It is the only one in China.
2. Superior equipment manufacture ability
3.Research Team
We built a professional research, sale and after sale service team, with mechanical, hydraulic, electronic heat treatment, material, chemical engineering fields.
Simultaneous fractionation of extract possible to get spice oil and oleoresin in a single step
Flexible operating conditions for multiple product extraction
Carbon Dioxide (CO2) is used as solvent that is: Generally Regarded as Safe (GRAS) for food products
State of the art PLC based, computerized Instrumentation & Control system with user friendly Human-Machine-Interface (H.M.I / G.U.I).
Innovative features in Hardware as well as Process design.
Support of continued R & D effort in product / process development / optimisation.
Long term commitment for total technical support / services to user industries.
1. Provide individuation program
We have rich design, manufacture experience, we can provide customization one-to-one service
2. High cost-performance
The price is only 30% to 50% compare with other international brand
3. Low production cost
We can reduce 20% energy consumption for customer
Thus the concentrated extracts obtained from SCFE truly preserve and represent the desired goodness present in natural raw materials. This aspect also vastly increases the application potential of natural molecules in processed foods, medicines (Nutraceuticals), convenience products etc.
Over the last few decades, Supercritical Fluid Extraction (SCFE) Technology has emerged as a superior alternative to the conventional techniques (solvent extraction or steam distillation etc). However, there is still a very large potential for the use of SCFE to achieve better value addition and to generate preference for quality natural products, as compared to the traditionally processed natural products that may undergo degradation during conventional processing steps, due to incorporation of heat, oxidation, hydrolysis etc.
Further, We have carried out a detailed feasibility study for SCFE based on existing price of spice oil and oleoresins (prices that of extracts from hexane extraction and steam distillation). SCFE shows a good profitability even without considering premium that may be obtained due to its better quality products. This justifies the investment and on long term perspective makes SCFE a preferred route.
Environment friendly clean technology
Technology applicable for high purity/high quality production process
Physical reaction with low temperature during supercritical extraction
Energy saving/high speed process
No residual organic solvent existing
In the supercritical fluid extraction (SCFE) process, extraction is carried out by a solvent above its critical pressure and temperature. A brief description of the SCFE process is given below.
The commercial scale SCFE plant has three extractors, two separators, one CO2 hold-up tank and heat exchangers (see enclosed flow diagram). The extraction process works in a closed loop with constant circulation of CO2 in the system. It is a semi-batch operation with typical batch time of 2 to 4 hours. CO2 is liquefied and fed to the hold-up tank through a heat exchanger (Condenser). Liquid CO2 is then fed to the high-pressure metering pump, through a heat exchanger (sub-cooler) to ensure supply of CO2 in liquid form. The high-pressure liquid from the pump discharge is then heated in a heat exchanger (pre-heater) to achieve supercritical temperature. The entrainer pump can be used for dosing a small quantity of other solvents such as water, ethanol etc. in to the CO2 stream, if desired. This supercritical fluid then flows through the extractors. The raw material powder, to be extracted is held in these extractors with help of perforated baskets for easy handling. Extractors are equipped with specially designed quick acting closures for easy and fast opening of extractors. At any given time only two extractors operate in extraction mode, while the third extractor is out of cycle for change of feed. When any of the two operating extractors need feed change, it is taken out of process and replaced by the third extractor having fresh feed. This sequencing continues to minimise the downtime required for feed change. The supercritical CO2 with dissolved extract then flows to separators.
In the separators, lower temperature and pressure conditions are maintained for recovery of the extract from the CO2 stream. Thus with proper selection of conditions, fractionation of extract can be achieved by using two separators operating in series. Separator-1 is maintained at supercritical conditions, where typically high molecular weight components of the extract precipitate. Whereas in separator-2 sub-critical conditions are maintained for complete recovery of any extract from CO2 stream. The CO2 vapour leaving separator-2 is condensed and fed back to CO2 hold-up tank.
When the solid feed in the extractor needs replacement or when plant is to be shut down, respective vessels are depressurised to atmospheric pressure. In doing so maximum possible CO2 is fed back to CO2 hold-up tank through CO2 depressurising line.
India
Fast delivery. It took only 2 months from placing the order to the receipt of the 300*3 supercritical fluid CO2 extraction plant.
Bulgaria
This is the most impressive cooperation experience I have. Smooth communication. Smooth production. Smooth shipment. Everything was well-organized and went well.
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