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Alumina Ceramic Custom Parts - SENCER PRECISION CERAMICS

Alumina Ceramic Custom Parts

Alumina ceramics is a ceramic material with Al2O3 as the main crystal phase. SENCERAMCS can produce ceramic products with an alumina content of 95% to 99.8%. The alumina has a compact structure, low activity, and high-temperature stability. The electrical properties are the best, with good mechanical properties, with a Mohs hardness of 9.

Additional information

MaterialAlumina 96%, Alumina 99.5%, Alumina 99.8%, Alumina 99%
TolerancesUp to +/-0.001mm
FormingDry-pressing, Isostatic-presssing, Extrusion and Casting, Injection-molding
ProcessingCNC machining with fine grinding
CustomizationSend us your drawing to get our best offers

Product Details:

Alumina ceramics is a ceramic material with Al2O3 as the main crystal phase. SENCER PRECISON CERAMICS can produce ceramic products with an alumina content of 95% to 99.8%. The alumina has a compact structure, low activity, and high-temperature stability. The electrical properties are the best, with good mechanical properties, with a Mohs hardness of 9. Alumina ceramics have high mechanical strength, high volume resistivity, good electrical insulation properties, high lightness, and wear resistance. A series of anti-oxidation properties are widely used in structural parts and functional device ceramic parts, such as wear-resistant and corrosion-resistant parts used in the mechanical and chemical fields; crucibles, protective tubes, refractory materials used in the metallurgical industry; substrates, insulators, Porcelain parts for the electronics industry, such as radomes, microwave electrolytes, etc.

The advanced ceramics made by alumina 99% could be white or ivory, and different molding and sintering methods can be selected according to different uses of customers. The main pressing is usually Dry Pressing, Hot Pressing, Isostatic Pressing, and Injection Molding depends on the structure of the ceramic parts.

Alumina Material Properties:
Composite(wt %)96%99%99.5%99.8%
ColorWhiteWhite or IvoryWhite or IvoryWhite or Ivory
Density g/cm 33.73.823.93.92
Hardness HRA64838585
Flexural Strength Mpa(psi*10 3 )356375386381
Gas Permeability0000
Water Absorption%0000
Thermal Shock Resistance°C198195198198
Thermal Expansion×10-6/℃8.28.28.28.2
Dielectric Constant,20°C 1MHz8.89.69.69.7
Dielectric loss, tanδ 1MHz2×10 142×10 141×10 141×10 14
Volume Resistivity,20℃Ω·cm≥10 14≥10 14≥10 14≥10 14
Dielectric Strength,DC Ω·cm>10202020
Compressive Strength KV/mm2510251027002600
Fracture Toughness MPa( psi * 10 3)310350350350
Poisson’s Ratio MPa0.220.220.220.22
Thermal conductivity W/mK2125.82727
Type:

Alumina Ceramic Custom Parts

Material:

Alumina 96%-99.8%

Available Color:

White or Ivory

Feature:

High-Heat Resistance, Insulation Performance.High Corrosion-Resistance, High Wear-Resistance

Size:

Size Customized, according to customer’s drawing, OEM. We can reach the best outside diameter to 1.0mm.

Application:

Unintentional and lapping ceramic parts, Industrial ceramic, Technical ceramic.Advanced ceramic.Fine ceramic.

Advantage:
  • Tight Tolerances
  • Various Delivery Options
  • 19 more Years Advanced Ceramics Experience
  • Fast Delivery
  • Multiple producing methods and Sintering methods
  • Sample projects available
  • Free Molding charge
  • Long lifetime
  • Ultrasonic cleaning and dust-free packaging
Package:

Carton+Palletize,Carton,bubble paper inside,Wooden Box.Pls, let us know if you have any special requirements.

Producing Methods:

Dry pressing, Cylindrical grinding, and Centerless grinding.Lapping. Hot pressing. Isostatic pressing.

Tolerance:

Up to ±0.002mm, as customer’s drawing or OEM.

Surface:

Ultrasonic cleaning and dust-free packaging or according to customer’s requirements.

Packaging and Delivery

Packaging:
  • Standard: Paper wooden boxes.
  • Special: Pls let us know if you have any special requirements.
Lead time:
  • For sample orders: We usually can finish them in 20 days.
  • Mass Production: The best lead time for mass-production could be in 30 days.
Transportation options:
  • By Air Express (Door to door) The time limit is very fast (usually will arrive in 5-7 days )and you do not need to pick up the goods by yourself. Freight charge: higher.
  • By Air Transportation The time limit is very fast (usually will arrive in 7-12 days) and you need to pick up the goods from the airport by yourself. Freight charge: cheaper than air express.
  • By Sea The time limit is slow and you need to pick up the goods from the destination port by yourself. Freight charge: cheapest.

Inspection Equipments

Design Guidelines

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Materials
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  • 99% Alumina
  • 99.5% Alumina
  • 99.8% Alumina
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  • Zirconia
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