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Copper Core PCB

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Heavy Copper

We generally define Heavy Copper PCB as the use of 3 ounces of copper or higher in the inner and/or outer layers of a printed circuit or power distribution board.

Saturn is UL-Certified for up to 6-oz copper on inner and outer layers and capable of double-sided and multilayers up to 20 oz.

Increasing the thickness of the copper trace as opposed to its width allows for higher-current carrying capacity as well as a higher density and a lower layer count.

Moreover, its ability to conduct heat allows for thermal distribution and heat dissipation for large power components.

Applications

  • High-power heat dissipation
  • Planar transformers
  • Power convertors
  • EV / PV
  • BMS (Flexible Heavy Cu)
  • High-voltage

Fabrication issues

  • Delamination / resin voiding
  • Inner layer alignment
  • Thinner material concerns
  • Over-etching (anti-puddling)
  • Etch factor / compensation

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Heavy Cu Resource Center

Click here for our latest Resource Center featuring information on materials, methods, articles, calculators and DFM rules.

Sample Boards

20 oz Cu PTH Power Supply (click image above for more)

Mouse over pictures below to see description

Click here for additional Heavy Copper sample boards from our sister company Saturn Flex.

About Us

Domestic PCB Fabricator

Bare printed circuit board manufacturer (NAICS: 334412)

Romulus, MI (since 1985)

(734) 941-8100

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