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IoT Control Circuit Board Assembly PCBA for Design Smart Home Industrial System PCBA

IoT Control Circuit Board Assembly PCBA for Design Smart Home Industrial System PCBA

We have the most up-to-date production line at the moment, which guarantees the quality to meet industry standards and specifications. The corporate mission reflects the unity of our company's political, economic and social responsibilities, and is the starting and ending point of all our work. "Cost-efficient production and customer-oriented product innovation" are our business objectives. The company is willing to work with you towards a win-win situation with advanced technology, stable product quality, perfect after-sales service and honest business philosophy, and continue to provide better products and services to Chinese and global customers. The company wholeheartedly serves customers and cooperates with universities so that more people can enjoy the results of our research and development cooperation with universities.

IDEASPCB is a PCBA manufacturer that provides customers with professional PCB manufacturing, material procurement, PCBA one-stop rapid production and other high-quality services, and can provide OEM and material substitution services for industrial control board PCBA.

PCBA business involves mass EMS and OEM processing services for customers in communication network, automotive electronics, consumer electronics, scientific research, medical treatment, military industry, aerospace and other fields.

Industrial control board PCBA OEM service as below:

PCBA OEM capability of industrial control board:
ParameterSpecification
Maximum board310mm * 410mm (SMT)
Maximum plate thickness3mm
Minimum plate thickness0.5mm
Minimum Chip part0201 package or parts above 0.6mm * 0.3mm
Maximum weight of mounted parts150g
Maximum part height25mm
Maximum part size150mm * 150mm
Minimum pin part spacing0.3mm
Minimum spherical part (BGA) spacing0.3mm
Minimum spherical part (BGA) ball diameter0.3mm
Maximum part mounting accuracy (100QFP)25um@IPC
Patch capacity3-4 million points/day
Industrial control board PCBA OEM

The quotation for PCBA processing of industrial control board needs to provide:

  • Complete PCB board making documents (Gerber documents, placement maps, steel mesh documents) and board making requirements
  • Complete BOM (including model, brand, package, description, etc.)
  • PCBA assembly drawing

PS: PCBA function test fee shall be reported, and PCBA function test method shall be provided.

Industrial control board PCBA OEM

Advantages of industrial control board PCBA produced by Ideaspcb:

  • The procurement cost is low. We have professional procurement personnel who are proficient in electronic materials, as well as high-quality and reliable procurement channels for long-term cooperation, and basically achieve zero material MOQ cost
  • To reduce labor costs, we have electronic procurement, electronic engineers, and IQC for electronic materials. Customers do not need to do more configuration
  • To reduce material costs, we have equipped various electronic inspection equipment, and customers do not need to configure it again
  • The communication cost is greatly reduced, and customers do not need to connect with multiple raw material suppliers, and we help customers complete the one-stop service
  • The responsibility is clear. In case of quality problems, the customer does not have to "judge whether it is a raw material problem or a manufacturing process problem". We are fully responsible
Industrial control board PCBA OEM

IDEASPCB's PCBA production value-added service:

  • There is no MOQ requirement for minimum order. Samples and small and medium-sized batch orders are welcome
  • Manufacturing process optimization, providing solutions to problems such as low efficiency, high defect rate and potential quality hazards in the production process
  • Design scheme optimization, solve product design problems and reduce product design costs
  • PCB Layout file modification or drawing board

Frequently Asked Questions

Q: What service can you supply?

We are OEM PCB and PCBA manufacturer since 2007, we can provide turnkey solution including RD PCB fabrication, SMT and assembly PCBA inside the enclosure, Function testing and other value-added service.

Q: What should I prepare for quotation?

Quantity requirement, Gerber file and PCB specification, bill of material (BOM), testing documents.

Q: What file you need to prepare if you want to get an quotation from us?
  • For PCB board, you need to prepare files of Gerber file, it should including RS-274X, ODB++, DXF, PCB, PCBDOC etc formats.
  • For PCBA (PCB with soldered components), except the file for PCB, you also need to prepare the bill of material list (components list), Pick and Place file (txt format), real sample picture 3D PDF version file etc.
Q: Do you have any MOQ Limited?

We haven't any limited about MOQ. Sample and mass production all can support.

Q: How to keep our product information and design file secret?

We are willing to sign a NDA effect by customers side local law and promising to keep customers data in high confidential level.

Q: How about the delivery?

Normally, about 5 days for sample, 7 days for small batch. For mass production batch, our delivery is about 10 days. But that depends on the real condition when we get your order. If your order is urgently please contact us directly, we will priority to deal it and do our best to give you satisfied delivery time.

Q: How can we guarantee you receive a good quality product?

For PCB, we will use Flying Probe Test, E-test etc. for it. For PCBA, we need you to offer us a method or test fixture for the function test. Before that, our inspectors will use microscope and X-ray to check the IC foot welding or bad solder etc.

Q: What are the main products of your PCB/PCBA services?

Our PCB/PCBA services are mainly for the industries including Industrial control, Home appliances main boards, automotive electronics, Consumer electronics, Medical equipment, bank equipment, smart home etc.

Q: Is ideaspcb a factory or trade company?

Ideaspcb is a 18-year experienced professional contract manufacturer to provide one stop Turnkey PCB assembly and electronics manufacturing service.

Q: Can we inspect quality during production?

Yes, we are open and transparent on each production process with nothing to hide. Customers are welcome to inspect our production process and check in house.

Q: How can we ensure our information should not let third party to see our design?

We are willing to sign NDA effect by customer side local law and promising to keep customers data in high confidential level.

Q: What files required to get quotation from you?

For OEM PCBA projects, please provide the Gerber data/files and indication of related technical requirements as well as any special requirement if you have; For ODM projects, please provide Function List, so our engineer team can work on it.

Q: What is standard delivery term?

Delivery terms of EXW, FCA, FOB, DDU etc. are all available based on each quote.

Q: How long does it take for PCBA quote?

Depend on project's complexity. Normally 1-2 week is enough for our engineers to evaluate.

Q: Do you have any minimum order quantity (MOQ) requirement?

No, we do not have MOQ requirement, we can support your projects starting from prototypes to mass productions.

How will the quality of the industrial control pcb assembly be ensured?

B. SPI solder paste inspection

Inspection purpose: find out in advance that the previous process operation flows out of the next process

Inspection standard: 3D inspection + statistical analysis of data

Inspection equipment: KY8080

C. AOI detection

Inspection purpose: To check the defects of the soldered surface mount PCBA for errors, omissions and virtual connections

Inspection equipment: ALD510/520

D. SMT first article inspection

Inspection purpose: To ensure that the components attached to the production model are completely consistent with the customer's assembly drawing and bill of materials to prevent defects from flowing into the next process

Inspection standard: Refer to Bom and gerber data, measure and inspect each material of the first board

Inspection equipment: TH2817B, TH2830A

E. IPQC product inspection

Inspection purpose: To conduct random inspections of all production processes and whether they are consistent with the work instructions

Inspection standard: Each product process instruction book and each post instruction card.

F. X-RAY soldering inspection

Inspection purpose: To inspect the solder joints of the original invisible to the naked eye to avoid the short circuit of the virtual solder and flow out of the next process

Inspection equipment: Shansi X2000

G. QC manual inspection

According to the standard IPC-610 inspection standard, the finished boards are inspected, and 99.98% of good products are guaranteed to be shipped.

H. IPQC product inspection

Inspection purpose: To conduct random inspections of all production processes and whether they are consistent with the work instructions

Inspection standard: Each producing process instruction card and each product specification request.

We strive to become an industry standard setter, build standards into the company's core competitiveness, and improve the quality of Iot Control Circuit Board Assembly PCBA for Design Smart Home Industrial System PCBA. The mission of our company is to provide the highest quality products with best price. Our company's research and development has been strengthened and our company's product development pattern has been firmly established.