Helen Frankenthaler PCB Circuit Board R&D Center

flexible zero pcb

Semi-flexible printed circuit boards from the manufacturer KSG in Europe

Semi-flexible printed circuit boards

Semi-flexible printed circuit boards for dynamic applications

Your advantages

Semi-flexible PCBs are suitable for double-sided and multi-layer applications. The semi-flexible structure offers significant cost advantages over classic rigid-flex PCBs and is well suited for static bending stress during assembly and installation.

  • Cost-effective 3D printed circuit board technology
  • Increased reliability due to the elimination of connectors
  • Miniaturization of assemblies
  • Reduction of processing steps in the further processing of the assembly
  • Cost savings and error reduction by replacing plug-in and soldered connections
  • Optimized parts and logistics management
  • Reduced assembly and testing effort
We are happy to support you in every phase of the realization of your Semiflex printed circuit board. Contact our team of experts here.

Semi-flexible printed circuit boards

The Semiflex printed circuit board belongs to the group of 3D printed circuit boards. The technology is suitable for double-sided and multilayer PCBs. The semi-flexible structure also offers significant cost advantages over classic rigid-flex PCBs and is well suited for static bending stress during assembly and installation.

Operating conditions

In addition to their attractiveness in terms of price and good static bending stress during assembly and installation, semi-flexible PCBs are characterized by the following parameters:

  • Bending radius of at least 3 mm (Semiflex2 - rigid-flex technology) and at least 5 mm (Semiflex1 - depth-milled).
  • Maximum bending angle of 180

Manufacturing process

The manufacturing process of a semi-flexible PCB is simple and is based on the process chain of a standard rigid FR4 PCB. A flexible cover film or a flexible lacquer is applied over the desired bending area instead of the standard solder resist. At the end of the production process, a deep cut is made underneath this area, which reduces the thickness of the PCB in the bending area until the material can be bent without any problems.

A comparison of 3D printed circuit board technologies

Range of services

Materials Polyimide / FR4 Number of layers 2-10 PCB thickness 0.6 - 3.2 mm End copper 18, 35, 70 µm Ladder structures Depending on the end copper according to Design Compass Smallest drill diameter 0.20 mm Solder resist masks See general technical specifications Surfaces See general technical specifications Contour production Milling

Scoring / retaining bars Bending radii≥ 5 mm Bending angle≤ 180°

Surfaces

  • Electroless nickel/gold
  • Immersion tin
  • Electroplated nickel/gold
  • OSP
  • More on request

General technical specifications

Solder resist masks

  • Photosensitive coating systems, thermal final curing
  • Colors: green, red, blue, black glos