Helen Frankenthaler PCB Circuit Board R&D Center

High Frequency Thin PCB for Communication Equipment

High-Frequency PCB Manufacturer | China High Frequency PCB - Viasion

Your Reliable High-Frequency PCB Manufacturer in China

  • Material: Rogers RO4350B, RO4003C, RT/duroid 5880, RO3003, Arlon 85N, 33N, Isola ASTRA® MT77, I-TERA® MT40 (RF/MW), TERRAGREEN® (RF/MW), AGC Taconic TLX, RF-35
  • Controlled Impedance as low as 5%
  • Blind and Buried Vias, Via in Pad, HDI
  • ISO9001: 2015 Certified & UL Listed
  • 100% E-test & AOI Inspection

What is High Frequency PCB?

High frequency PCB is a type of PCB specifically designed to work with high-frequency signals in the range starting from 1 GHz and above. It is made of high-frequency materials, and used in many devices that require fast, reliable, efficient and low-attenuation signal transmission with constant electrical insulation. In general, high frequency PCBs represent a point of development in modern communications technology such as 5G, wireless communication (WIFI), radar systems, microwave radio frequencies, satellite systems, and other highly advanced electronic devices in the medical and military fields.

Get a free quote now!

The Key Features of High Frequency PCBs

To achieve these superior features of high frequency PCB boards, it is necessary to take into account some factors that must characterize the materials designed for the high frequency PCB board.

  • Low Dielectric Constant (DK): It contributes to the speed of signal transmission and frequency. It is preferable to have a low value because its high value may result in delaying transmission.
  • Insulator Thickness: The thinner the thickness of the insulator, the better the impedance management.
  • Low Loss Factor (Df): It reduces and prevents signal loss and improves the quality of its transmission.
  • Thermal Stability: It protects the board from electrical impedance changes while working at high temperatures.
  • Moisture Resistance and Water Absorption: It prevents any deterioration in the electrical performance of the panel and also contributes to the stability of DK and Df.

The Benefits of High Frequency PCBs

High frequency board PCB has a wide market and many features that make it one of the most sought-after PCB types. It has the following characteristics:

  • Heat Resistance:High frequency PCB boards are highly resistant to heat because they contain materials that contribute to heat dissipation
  • High Transfer Speed:High transfer speed is a required feature in all modern and advanced electronic devices.
  • Excellent Signal Management: Complete control over signal management, high reliability in transmission and low signal loss.
  • High Durability: These panels are characterized by very high durability, which allows the product to have a good lifespan and high efficiency
  • Low Cost:They are usually of small size, and this contributes greatly to the economy of using wires and thus contributes to reducing the cost.

High Frequency PCB Design Considerations

Consider the following when designing a high frequency PCB:

  • Material Selection: Choose materials with good factors to meet the product requirements such that they have DK, Df, thermal stability, and good impedance to minimize any losses in signal transmission. The most common materials are FR4, PTFE Teflon, and Rogers materials.
  • Copper Foil Thickness: Focus on the thickness of the copper foil so that it must be of appropriate thickness to prevent any loss of the signal to be transmitted.
  • Frequency Requirement: Establishing all the basic requirements for designing high frequency PCB circuits and clarifying the frequencies required to operate these circuits, while clarifying whether the board uses one specific frequency or several different frequencies.
  • Safety:When designing, take into consideration the safety of the board from any interference or distortion that may occur to signals by directing these frequency signals and working to ensure that the lowest level of crosstalk occurs.
  • Current Return Paths:Maintaining good current return paths, as the signals in the high frequency PCB need individual paths.
  • Vias Design:Take into consideration the design of the vias so that they must be in small numbers, to reduce interference with the signal and ensure its quality, as well as to ensure the speed of its transmission. To reduce reflections resulting from signals, blind or buried vias must be used.
  • Quality Test:To ensure the integrity of the final design of high frequency board PCB, we use simulation tools that test the design and ensure that the design works properly and performs its functions efficiently. Simulation tools also analyze and examine signal transmission and its freedom from any electromagnetic interference (EMI) and integrity of electromagnetic compatibility (EMC).

In the end, you must have knowledge of all the modern and advanced technologies and tools that help ensure the integrity of the design of high frequency PCB boards.

High Frequency PCB Manufacturing Processes

Given the precision required by high frequency PCB design, we find that all stages in which high frequency PCBs are manufactured must be followed with unparalleled care and precision, as they are naturally boards used in many devices and applications with sensitive and dangerous tasks, such as medical and military devices. Therefore, the error rate in the high frequency PCB board manufacturing process must be zero. When you begin the manufacturing process of high frequency PCB boards, take the following into consideration.

1. PCB Design

The high frequency PCB manufacturing process begins to ensure the integrity and reliability of the design scheme for the high frequency PCB board that you have previously worked on. You should conduct all tests on the design to ensure that it is suitable for manufacturing.

2. Circuit Orinting and Etching

The design diagram is printed using a special PCB printer. It is printed on the inner copper layers and the copper layers are connected to the base material of the board that represents the structure of the PCB. After the process of printing and engraving on copper is completed, the inner and outer layers are then perfectly aligned and ensured that they are arranged properly.

3. Electroplating

Plating the internal and external copper layers and installing them after each layer is prepared separately. The inner and outer layers are collected.

4. Holes Drilling

After the layering process is completed, the drilling process begins through the use of drilling devices such as an X-ray machine that identifies holes and then drills them.

5. Board Cleaning

Clean the board after the etching process and remove any excess copper. After that, the board is ready to be painted by using chemicals that are special for PCB painting and help to merge and glue the layers together.

6. Solder Mask

Again make sure the board is completely clean before putting the solder mask on it. To preserve the solder mask, copper and all layers of the high frequency PCB, screening and finishing of silk are performed

7. Test and Inspection

The high frequency PCB board is now ready for tests to ensure the board’s performance, such as insulation testing, electrical performance of the board, and other tests necessary to ensure that the board runs smoothly.

But if all these considerations are not guaranteed by a company with high capabilities and efficiency to perform all these stages accurately and reliably, the possibility of errors in the manufacturing processes will be high. So you must be confident in who you will be dealing with from the beginning in the manufacturing processes to ensure the production of a high-quality high Frequency PCB board.

China High Frequency PCB Trends

The high-frequency PCB industry now plays a very important role in the world of PCB industries, and we find many companies competing in this market and working to provide everything modern and advanced to produce high-frequency PCBs with high-performance efficiency and reliability.

China is one of the countries that has become reputable and popular in the PCB industries in all its fields. It has opened many doors to provide and manufacture high-frequency PCB boards after this industry was exclusive to European and American countries. China now provides high-frequency PCBs with high quality, efficient performance, and high reliability because it contains many high frequency PCB manufacturers with international specifications that work to provide the best materials and the best tools for the high-frequency PCB industry. So China is considered one of the countries characterized by high popularity in the manufacture of high-frequency PCB boards.

  • Common Materials of China High Frequency PCB:The most commonly used basic materials for high frequency PCB production in China are Rogers, Teflon, and FR4. This indicates that China follows the latest procedures and skills necessary to produce high-frequency PCB boards with high efficiency.
  • Application Field of China High Frequency PCB: We also find that China provides many fields in the high-frequency PCB industry, such as satellites, antennas, car phones, high frequency communication, microwave transmission system and other modern and advanced systems.

With the rapid and continuous development of the PCB, we have more requirements for data transmission, speed and stability of signal transmission, and the transmission of large amounts of data. All of this requires continuous updating in satellite, microwave, and fiber optic devices, all of which are devices that rely on the high frequency PCB.

Highlights of Viasion as a well-known PCB manufacturer in China

As we all know, China is a major manufacturing country in the world, and the same is true in the field of PCB. Competition among China PCB manufacturers is fierce, and if PCB manufacturers want to survive, they need to have competitive features. Among them, Viasion Company is a PCB Company with more than 16 years of experience. With its many years of performance, it has gradually become one of the top PCB companies in China. It has the following highlights that are difficult to match for other industries:

  • Flawless quality assurance
  • No minimum order quantity
  • Free sample for first-time customer
  • One-stop turnkey manufacturing and assembly Service
  • The most affordable price
  • Full dedicated service
  • On-time delivery
  • Quick turn Production
Connect with us
Get an Instant Online Quote Today

Viasion Technology is your trusted partner & one-stop shop for PCB fabrication, components sourcing, PCB assembly and electronic manufacturing. With more than 16 years of experience, we have been supplying high-quality PCBs with competitive pricing for 1000+ customers worldwide. Our company is ISO9001:2015 Certified & UL Listed, and all our products are 100% E-tested and inspected by AOI & X-RAY to meet the highest industry standards. So please get an instant quote from our sales team now, and we will take care of the rest.

Frequently Asked Questions

High frequencies are achieved in PCBs through careful design and construction of the board, including the layers, trace widths and stack up, and material selection.

The testing methods required for high-frequency PCBs are as follows.

  1. Electrical Test for Open and Short
  2. Automated Optical Inspection
  3. TDR impedance testing
  4. Functional Testing
  5. Solderability testing
  6. Thermal Testing
  7. Tape Test for Solder Maks
  8. Peel Test for Conductors
  1. The choice of the material requires careful consideration.
  2. The layout of high frequency PCB must be carefully optimized to prevent signal degradation.
  3. High frequency components are susceptible to environmental factors such as temperature and humidity, so manufacturers must take special care when fabricating them.
  4. Very experienced engineering and production team is needed to produce high-frequency PCB since it always needs very tight tolerance in PCB thickness, trace width and space, copper plating thickness, etc.

To get a high frequency PCB manufacturing price, we need Gerber files and the quality you need. Please make sure the material type are included in the package. When you have a high frequency PCB manufacturing or RF PCB manufacturing demands, please free to contact our sales team anytime.