Helen Frankenthaler PCB Circuit Board R&D Center

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PCB Assembly Services USA | Turnkey & Affordable | A2Z EMS

Quick Turn PCB Assembly Services

Precision & Reliability For Your Electronics Need

Expert PCB Assembly Services in USA

In the heart of USA bustling electronics industry, A2Z EMS is the go-to provider for comprehensive PCB assembly solutions. As a leading PCB assembly company, we combine cutting-edge technology with expert craftsmanship to deliver top-tier results tailored to your needs.

From initial RFQ to final production, our PCB assembly services ensure precision, reliability, and unmatched quality every step of the way. Serving industries like aerospace, medical devices, and industrial applications, we understand the importance of seamless, high-performance electronic components.

Businesses seeking dependable PCB assembly in USA rely on us for efficient and scalable solutions. Whether you’re prototyping or scaling up production, our team is committed to turning your vision into reality while exceeding expectations.

Partner with A2Z EMS to transform your electronic manufacturing experience—crafted for excellence, powered by innovation.

Flexible low-mid volume production

High Mix Assemblies

98.02% On-time Delivery

Made in USA

ISO, IPC & ITAR

20,000 sq.ft Manufacturing Space

01

Precision & Quality Control

At A2Z EMS, precision drives everything we do. Our rigorous quality control ensures that every service meets the highest standards for performance, durability, and reliability.

02

Fast & Affordable

With our fast turn PCB assembly, we combine speed and affordability without compromising quality. Our efficient processes deliver top-notch PCB assembly on time.

Why Choose A2Z EMS for PCB Assembly ?

When it comes to the assembly of PCB, A2ZEMS is the trusted choice in USA. With cutting-edge technology, unmatched precision, and industry expertise, we deliver reliable, high-quality solutions tailored to your unique electronic manufacturing needs. Choose excellence. Choose A2ZEMS.

03

Custom Quotes & Production

We offer tailored solutions with turnkey PCB assembly, providing flexibility to match your project’s unique needs. From prototypes to large-scale runs, we adapt to bring your vision to life.

04

Top Class Customer Service

Our team is here to make the entire process easy and stress-free for you, every step of the way. With our responsive support and expert guidance, we redefine the standards for exceptional PCB assembly service.

Our Specialized PCB Assembly Services

Surface Mount Technology

Through Hole Technology

PCB Assembly & Engineering Services

Cable and Wire Harness Assembly

Box Build Assembly Service

Conformal Coating and Potting Services

Our PCB Assembly Process

At A2ZEMS, our pcb assembly process is streamlined for efficiency and precision. From RFQ to production, our fast turn PCB assembly ensures rapid delivery without compromising quality, making it seamless and reliable for every project.

Initial Project Review & Prototyping

Our PCB assembly prototyping services ensures rapid testing and refinement for flawless performance and seamless transition to full-scale production.

Sourcing & Placement

We source high-quality PCB components, ensuring precise placement and integration for reliable performance, optimizing the manufacturing process from start to finish.

Quality Check at Every Step

Our rigorous PCB testing ensures every assembly meets the highest industry standards, guaranteeing reliability and excellence at every stage of the process.

Final Processing & Assembling

The assembly of PCB culminates with meticulous final processing, delivering a ready-to-use product that aligns with your exact specifications and quality expectations.

Tech Sheet

TechnologyStandard TechnologyAdvanced Technology
Maximum Board Thickness5MM5.8MM
Minimum Edge of panel to Component for single side panels (Panel mostly like be V-scored)0.5MM0.4MM
Minimum Edge of panel to Component for Double side panels (Panel mostly like be V-scored)0.75MM0.5MM
Component Lot/date code traceability processall receiving is tracked under the ERP and saved in cloudall receiving is tracked under the ERP and saved in cloud
Lot TracebilityOnline portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP.Online portal, Muliple Manufacturing Lots with full tracebility to individual Mo thru the ERP.
AOI Capability3D AOI with Spc Reporting3D AOI with Spc reporting
Smallest pitch connectors Capability2.54MM1.52MM
Shield-Shield Spacing requirement1.5 MM0.7 MM
Minimum Component spacing from a part that selective soldering is used on10MM8MM
Wave or Selective SolderTin Lead Wave, Lead free Wave and 5 selective machinesTin Lead Wave, Lead free Wave and 5 selective machines
Nitrogen GeneratorInhouse for selective SolderingInhouse for selective Soldering
Maximum Panel Size12"X18"Length22"X18"Length
Minimum Panel Size3"X3" length2.5"x 3" length

Gallery

Industries We Serve

We support a wide array of industries with tailored PCB assembly services:

Medical Devices

Transportation Systems

Lighting Technology

Industrial Applications

Aerospace Systems

Testimonials

The A2Z team consistently demonstrates exceptional performance. Delivering 9,595 Boards (Aug 25) in a single month, nearly double their prior record, while maintaining near-perfect quality with only one incoming defect is truly remarkable. Their dedication and precision set a new standard for excellence.

We have worked with A2Z since their early days and have always had outstanding results – they consistently deliver high-quality PCB Assemblies with excellent customer service, fast turnarounds, fair pricing and the reliability that we need to meet our customers’ demanding standards.

A2Z has been a trusted electronics manufacturing partner for nearly three years, consistently delivering high-quality results with remarkable agility – quickly adapting to our frequently changing requirements while maintaining on-time delivery and exceptional attention to detail.

A2Z Electronics has been a key supplier for years, consistently improving their services under Harshit Shah’s Leadership, collaborating closely with our team to streamline processes, and deliver efficiently.

FAQ's

  • A2Z EMS offers end-to-end PCB assembly services including engineering support, component sourcing, surface mount (SMT) and through-hole assembly, box build, coating & potting, quality testing, and final product integration. We handle every phase to ensure a seamless and efficient manufacturing experience.
  • Yes, we offer both Surface Mount Technology (SMT) and Through-Hole Technology (THT). We also provide BGA assembly and selective soldering, ensuring the flexibility to meet diverse technical and application needs.
  • Absolutely. Whether you need a single prototype board or high-volume production, we scale our services to match your needs. Our streamlined processes allow for rapid prototyping and efficient scaling.
  • Yes, A2Z EMS specializes in turnkey solutions, managing the entire process from component procurement to final assembly and testing. We also support partial-turnkey and consignment models, giving you full flexibility.
  • We accept standard formats such as: Gerber files, Bill of Materials (BOM), Pick and Place files (Centroid data), Assembly drawings. Send your files to pcb@frankenthalerfoundation.org or use the Get Quote form on our site.
  • To begin, simply request a quote via our website or email us your design files and project details. Our team will review your requirements and provide a detailed quote and timeline.
  • We follow strict industry standards including IPC guidelines and RoHS compliance. Our quality management and process control systems are backed by ERP-based traceability and SPC (Statistical Process Control) reporting.
  • Yes, we support international shipping of assembled PCBs. We work with trusted carriers to ensure timely and secure global deliveries.
  • Lead times depend on complexity, quantity, and component availability. Prototypes can be delivered in as little as 5–7 business days, while standard production orders typically take 10–15 business days.
  • Yes. We offer competitive volume-based pricing. The more you order, the better the unit price, making us a cost-effective choice for scaling production.
  • Our rigorous quality control includes: 3D Automated Optical Inspection (AOI), In-line solder paste inspection (SPI), Functional testing (when requested), ERP-based traceability for complete lot tracking.
  • Yes, we offer functional testing based on your test requirements or test fixtures. This ensures your boards not only meet assembly specs but also work exactly as intended in real-world applications.
  • A2Z EMS offers environmental protection services like conformal coating and potting, designed to protect PCB assemblies from moisture, vibration, dust, and extreme temperatures, ideal for demanding industries.
  • At A2Z EMS, our PCB assembly services in Elgin include in-circuit testing (ICT), functional testing, automated optical inspection (AOI), X-ray inspection, and manual QC checks to ensure 100% performance and reliability.

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