Helen Frankenthaler PCB Circuit Board R&D Center

Prototype PCB Mass Production PCB Assembly

PCB OEM Manufacturer from Prototype to Mass Production

PCB OEM Service at PCBONLINE

PCBONLINE's OEM manufacturing services cover everything in electronics manufacturing except the research and development. Our PCB OEM services include custom PCB fabrication, component sourcing, reverse engineering, PCB SMT and THT assembly, PCBA functional test, programming, burn-in test, conformal coating, enclosures, box-build assembly, labeling, field application engineering (FAE), packaging, and shipping to you.

We don't have a minimum order quantity limit for your PCB OEM projects. Whether you want 5 pieces or 10,000,000 pieces, PCBONLINE can manufacture according to your demands, prioritize quality, and ensure the delivery time.

Founded in 2005, PCBONLINE has two advanced PCB manufacturing bases, one turnkey PCB assembly factory, stable supply chains, and an R&D team to provide PCB OEM manufacturing.

What Values Can PCBONLINE Provide for Your OEM Electronics Project?

PCBONLINE has advantages in cost reduction, full-service integration, reliable supply chain, installment payments, and quality control in PCBA OEM manufacturing for your projects.

For example, the Cloud Server in the above picture is an OEM project that PCBONLINE is continuously providing PCBA and box-build manufacturing for. This client, maintaining long-term cooperation with PCBONLINE, is a leading multinational computer company. In the first year, we fabricated and supplied the PCB prototypes, the SMT stencils, various jigs, PCBA samples, enclosures, and the server samples. In the next year, our client entrusted us with the mass production of these Cloud Servers, and our cooperation has on from now.

What support and services does PCBONLINE provide for our clients?

  • 12-layer HDI back-drilled PCBs manufactured by PCBONLINE
  • Purchase of components and plastic/metal enclosures
  • One-stop box-build assembly
  • Software IC programming, burn-in test, and functional test
  • IPC Class 3 industrial-grade quality standard

What makes PCBONLINE attractive for our client to keep long-term cooperation in this Cloud Server project?

We reduce the procurement costs for our client by 26% via supply chain optimization, with installment payment support.

What Applications can PCBONLINE provide OEM Manufacturing for?

Not only Cloud Servers! We can provide PCBA OEM manufacturing for all walks of electronics.

No matter what industry you are in — IoT consumer electronics, industrial control systems, medical electronic equipment, battery management systems, and so on — PCBONLINE can provide you with box-build devices, from prototypes to mass PCBA and finished products.

What applications has PCBONLINE brought OEM manufacturing success to?

  • Automotive: cell connection system for electric bikes, boats, and motors, battery management systems for solar energy power, flexible tail lights for cars, aluminum LED lights for motors, EV charging piles
  • Consumer electronics: transparent flexible LED lights, student learning machines, electronic cabinet, storage, smart door locks, RGB LED cocktail bar lightboard
  • AI: smart glasses, smart rings, smart shelf customer analysis, LTCC ceramic multilayer PCBs for AI chip manufacturing process, AI wearable for treating migraine, smart farming, smart watering
  • Industrial control: Teflon PCBs for chemical equipment, LED and motor control boards for boats, scanners, industrial power devices, high-frequency transformers, handheld devices for rapid heating of water pipes, 10-layer thick copper PCBs for cranes
  • Communication: WiFi tester, servers, ceramic PCBs for RF products, Rogers PCBs for aerospace, FPC for optical equipment, antenna PCBs, PCBA for millimeter wave routers
  • Medical: PCBA for heart monitoring equipment, glass PCBs for biomedical devices, double-sided ultra-long FPC for medical scanning equipment, PCBA for medical equipment terminals, FPC for nucleic acid detectors

Ready to manufacture your design from prototypes to the finished devices via PCBONLINE's PCBA OEM manufacturing services? To get a quote, please email pcb@frankenthalerfoundation.org or fill out the contact form on the right.

OEM Electronics Manufacturing Capabilities

DFM support/servicesGerber and BOM check and improvement DFM, DFT, DFX seeking alternative components debug and solve technical issues
OEM PCB typesFR4, HDI, FPC, rigid-flex, aluminum, ceramics, copper-core, PET, Rogers (PTFE), and glass
PCB copper thicknessflexible PCB: 1/3oz to 3oz FR4 PCB: 1/3oz to 14oz aluminum PCB: 0.5oz to 4oz copper-core PCB: 1oz to 10oz high-frequency PCB: 0.5oz to 1oz ceramic PCB: 2μm to 300μm
Finest pitch0.35mm
Max. panel size1200mm * 370mm
Min. panel size50mm * 50mm
Maxi. rectangular part size50mm * 150mm
Max. square part size74mm * 74mm
Max. component height25mm
PCB thickness0.08mm to 4mm
Min. circuit trace width/spaceflex PCB: 0.035mm/0.035mm rigid-flex PCB: 0.065mm/0.065mm rigid PCB: 0.0635mm
SMT PCBA tests3D SPI on-line 3D AOI before and after reflow visual inspection x-ray inspection first article inspection
PCB assembly ovenlead-free reflow soldering oven nitrogen reflow oven lead-free wave soldering oven selective soldering oven
Post-assembly servicesconformal coating IC programming PCBA functional test burn-in test enclosures box-build assembly

PCBONLINE provides OEM PCB manufacturing for:

  • Terminal companies, from startups to Fortune 500 multi-national giants, to build electronic devices under your brand, from prototypes to mass production.
  • Solution companies that develop and design electronic products, including consumer electronics, IoT home devices, industrial controls, single-chip computers, security devices, and so on.
  • Research institutes and business makers who work on creative IoT projects, biological labs, and small-batch but complex Rogers radar PCB projects, among others.
  • All mid to high-end applications, from COB LED lights to aerospace and military modules that work in extremely harsh environments.