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PTFE Carbon Ink PCB for Consumer Electronics

The Ultimate Guide to PCB hardware

The Ultimate Guide to PCB Hardware

When designing data cabinets, home appliances, office equipment, cable junction boxes or anything that involves electronics, PCB hardware are integral components for your project. This guide will help you understand the different components that can enhance the performance of your printed circuit board design.

We strongly recommend that you try the printed circuit board hardware you need before you buy – request samples so that you can ensure they’re right for your application. You can also download free CADs to help with your design.

In the following sections we have provided information on the different types of PCB hardware, materials, and applications that you might need to consider. If you already know what you’re looking for, you can go there now:

  • Hardware and applications A table highlighting hardware usage by application
  • PCB supports
  • PCB standoffs and spacers Raise, support, and space your PCB above a surface
  • Card guides
  • Card ejectors and pullers Remove and replace PCBs (“card” refers to the board itself)
  • PCB mounting blocks Mount PCBs to the chassis within equipment
  • Fuse covers Provide insulation and protection from contamination and liquids
  • PCB fan accessories Prevent PCBs from overheating
  • PCB LED hardware Manage your PCB LED lighting
  • PCB grommets Fasten PCBs
  • Transistor insulators Transfer heat efficiently between transistors and heatsinks
  • Materials overview A glance at the strengths and, sometimes, weaknesses, of materials that make PCB hardware
  • Hardware by application

Hardware by application

A good starting point is to see what solutions are commonly used for certain applications.

SolutionsConsumer Electronics & Office MachineryConsumer AppliancesData CabinetsElectrical cabinetsAutomotive
PCB supports
PCB standoffs and spacers
Card guides, ejectors and pullers
PCB mounting block
PCB fan accessories
PCB LED hardware
PCB grommets

PCB hardware components

Before choosing your hardware, you might find it helpful to read How to ensure a smooth PCB assembly. The information could help you decide which components you should use. Otherwise, here’s a look now at the hardware you need.

PCB supports

PCB supports, also known as PCB support pillars and PCB support posts, do what the name says: they support the mounting of a PCB. They do this by joining your PCB board to the required surface. They also add an element of insulation and protection from electrical transmission, while providing a more secure, stable hold. For materials, you can choose between plastics and metal. Plastics make your PCB lighter, and you might prefer the ease of installation that most of these supports offer.

Mounting options vary, and include adhesive, edge locking, reverse locking, screw locking and snap lock. Here’s a look at the primary categories:

Threaded

1. Standard: Held in position with the use of a nut to give a very secure fixing that can be released and re-tightened. 2. Undercut: Provides a more secure connection by being fixed into the thread. 3. Self-tapping: No closing washers or nuts necessary due to self-tapping thread.

Snap-Fit

Quickly pushes into a panel or chassis hole, giving a strong but efficient mounting that saves you time when undergoing installation. Different types available include edge lock, bayonet and fir tree.

Snap-Lock

Pushes into a panel or chassis hole, giving a secure but easily releasable fix.

Press fit/blind hole

Fins hold securely to a range of binding holes with a painted style that drives easily into applications with space restrictions.

Adhesive base

Adhesive tape eliminates the need for a mounting hole, providing time and space efficiencies.

Examples of PCB supports include:
Need

Fast and easy installation

Solution

Edge Locking Support - Rivet Mount

Why?
  • Double-sided adhesive backed PCB support
  • Release tab for quick installation
  • Locks onto board, but is releasable with a pinch
  • Nylon
  • Rated UL94 V-2
  • Operating temp range: -40˚F to 185˚F (-40˚C to 85˚C)
Need

Easy installation for more mechanical strength

Solution

PCB Support Pillars - Locking/Teardrop/Threaded Male

Why?
  • Threaded male end mounts securely with a hex nut
  • Top end has a small, low-profile, snap-lock teardrop nose that holds the PCB in place
  • Nylon 6/6
  • Rated UL94 V-2
  • Operating temp range: -40˚F to 185˚F (-40˚C to 85˚C)
Need

Connect multiple boards or when back of the panel is not easily accessible

Solution

PCB Support Pillars - Two-Prong Snap-Lock/Two-Prong Snap-Fit

Why?
  • Mounted on both sides with a low profile two-prong fastener
  • One side is locking and the other is a releasable snap-fit
  • Available in a variety of styles
  • Nylon 6/6
  • Rated UL94 V-2; can also be produced as a custom part in UL94 V-0
  • Operating temp range: -40˚F to 185˚F (-40˚C to 85˚C)
PCB standoffs and spacers

PCB standoffs and spacers help maintain space and positioning of components within your PCB. Both can have the same shapes. You can get a hexagonal standoff or a hexagonal spacer. You can also choose a round standoff and round spacers.

So what exactly is the difference? Spacers are unthreaded, with a through hole. Standoffs are threaded on both ends and come in both male and female designs. Sometimes you’ll see the description “threaded round spacer”. This is a standoff, because it’s threaded. The bottom line is, they have the same purpose. The difference is in whether or not they’re threaded.

Materials: Plastic, metal or ceramic?

Materials vary. Use ceramic spacers for extremely high-temperature applications. PCB plastic spacers, such as a Nylon PCB standoff, offer good corrosion resistance and are cost-effective for mass production, while still having good mechanical properties. They’re also the preferred choice over metal if you need a lightweight alternative.

Examples of PCB standoffs and spacers include:
Need

Sturdy, insulated spacing for high-power electronic applications

Solution

PCB Standoffs - Round/Metric Threaded/Insulator/Nylon & Brass

Why?
  • Female to female threaded round standoffs
  • No assembly equipment required – apply by hand
  • High mechanical strength
  • Metric Nylon standoffs with brass inserts
  • Nylon 6/6
  • Rated UL94 V-2
  • Operating temp range: -40˚F to 185˚F (-40˚C to 85˚C)
Need

Good isolation for the fastening screw

Solution

PCB Spacer - Non-Threaded/Round/Through

Why?
  • Non threaded spacer
  • Round spacers available in:
  • Nylon 6/6, operating temp range: -40˚F to 185˚F (-40˚C to 85˚C), UL94 V-2
  • Heat Stabilised Nylon, black, UL94 V-2, operating temp range: -40˚F to 257˚F (-40˚C to 125˚C
  • Impact Modified Nylon, UL94 V-2, operating temperature range: -40˚F to 149˚F (-40˚C to 65˚C)
  • Acetal, UL94 HB, max operating temp: Up to 203˚F (85˚C)
  • PVC, UL94 V-0, operating temp range: 32˚F to 122˚F (0˚C to 50˚C)
  • Polystyrene, UL94 HB, max operating temp range: Up to 167˚F (75˚C)
Need

Sturdy, insulated spacing for high-power electronic applications

Solution

PCB Standoffs - Round

Why?
  • Male round standoff spacers
  • Installed by hand; no assembly equipment required
  • Ideal when high mechanical strength is needed
  • Round Nylon standoffs with brass inserts
  • Available as male/female hexagonal standoff insulator
  • Rated UL94 V-2
  • Operating temperature range: -40˚F to 185˚F (-40˚C to 85˚C)
Need

Easy installation

Solution

PCB Standoffs - Hexagonal/Threaded/Self-Tapping

Why?
  • Hexagonal female, with through hole
  • Self-tapping standoff – screw threads the plastic for strong hold
  • Nylon 6/6
  • Rated UL94 V-2
  • Operating temperature range: -40˚F to 185˚F (-40˚C to 85˚C)

You can learn more on how to choose your PCB spacer from our guide, A guide to PCB spacers