We are a flex PCB manufacturer who have been manufacturing flexible PCBs for over 40 years and pride ourselves on producing the highest quality PCBs. We have a state-of-the-art infrastructure and a team of experienced professionals who are passionate about every project we undertake. Our industry-leading practices ensure that you won’t have to make costly mistakes. We’re here to help you achieve your goals with the best possible results.
Flexible PCBs (Flexible Printed Circuit Boards) are electronic circuits that are manufactured on a flexible substrate material, typically made of polyimide or polyester. These flexible substrates allow the PCBs to be bent, twisted, or folded into different shapes to fit into tight spaces or to conform to irregular surfaces.
Flexible PCBs are commonly used in applications where space is at a premium, such as in medical devices, aerospace, and consumer electronics. They offer numerous advantages over rigid PCBs, including reduced weight, increased reliability, and improved signal integrity. Flexible PCBs can also reduce the number of interconnects required, which can result in lower assembly costs and improved performance.
Our superior equipment and experienced manpower translate into high quality PCBs. No matter how complex the design with blind/buried vias or how many layers you require, we have the necessary expertise to offer you quality products.
Strict adherence to IPC guidelines and industry best practices ensures a high degree of reliability. In addition, our robust testing protocols do not leave room for errors.
From prototype quantities to full production runs, we cater to all volume requirements. What this means is that you do not have to worry about scaling up operations at any point in time.
Quick go-to-market is the source of one of the largest competitive advantages in a crowded market. Our quick turnaround times ensure that you reap this advantage.
As a manufacturer and supplier of flexible PCBs, we are well equipped to provide wholesale flexible PCB fabrication with high layer and ultra-dense component counts, conformal coating & potting, complete mechanical assembly, fixtures and fixtureless in circuit or functional testing,turnkey, consignment or mixed model or any other requirements of clients. Our reliable flexible printed circuit boards are being selected by multiple industries!
If you are looking for boards with high thermal management capabilities, you can count on us to provide you with heavy copper flex boards. They offer several advantages such as easy integration with high-power circuits and control circuits as also increased current carrying capacity. Our expertise is in manufacturing heavy copper flexible PCBs in a cost-effective way and with proven design. Our team will review your design and ensure it is manufactured with the highest quality and standards.
From material to vias, our experts take several factors into account in flexible PCB design. Some of the aspects that go into our flex circuit board design include the operating environment, bend ratio, vias, controlled impedance, signal integrity and more. Our range of flexible printed circuit boards are designed with a wide range of configurations and custom specifications.
Count on us to offer you a wide variety of circuit board finishes such as ENIG Gold; OSP, Immersion silver, Immersion Tin, HASL, and more. We ensure that the finish options are suggested in a manner that complements the functionality and environment of the application and improves product performance. Our range of flexible PCBs is fabricated in response to the requirements of several industries and market trends.
If you encounter problems such as ripped or cut flexible PCB material, heat-damaged pads, or damaged conductors, we can provide you with meticulous flex PCB repair and rework services. Our team has hands-on experience in repairing and reworking flexible printed circuit boards with a high degree of precision.
Flex PCB assembly refers to the process of attaching electronic components to flexible printed circuit boards. Flex PCBs are ideal for applications where space is limited or where a board needs to be bent or twisted. The assembly process involves placing and soldering components onto the flexible board, followed by testing to ensure that the circuit functions correctly. Our service provides expert flex PCB assembly for a wide range of applications.
The detailed process of fabricating Flexible PCBs involves the following steps:
This step involves cutting the material as per different sizes, designs and layout specifications.
Depending on the exact design, this involves drilling different holes such as alignment holes, testing vias, component holes and more.
Post drilling the next step involves through-hole copper plating to establish connection between layers.
Pre-treated boards are passed through hot roller to laminate the dry film on it.
The designated circuit pattern image is transferred to the dry film to create an exposure area.
By casting UV light on the film, the dry film on the exposure area is hardened while the one on the non-exposure area can be removed.
This process involves initiating a chemical reaction on the non-exposure area and ensuring the protected area remains unchanged.
At this stage, the dry film covering the circuit pattern is removed.
